MADE-
TO-ORDER
PARTS

Made-to-order components and complex fabrications. Customised manufacturing according to designs.

CeraMetal’s Fabrication Unit offers advanced services for producing made-to-order parts.

Components are fabricated to customers’ drawings and specifications and can be delivered ready to install.

CeraMetal WearPlates can be cut, formed, assembled and welded, to produce ready to install components and complex Fabrications. Having the advantage of producing WearPlates, welding wires and electrodes on the same site, strict control of the final product quality is achieved.Our technical department comprises qualified and experienced engineers and metallurgists. The design team can work to customers’ specifications and ensure that every requirement is effectively executed in the shop floor.

CeraMetal’s Fabrication shop is equipped with CNC cutting machines (plasma / oxy-fuel / laser), hydraulic bending & rolling machines, machining equipment, assembly jigs, GMAW and submerged arc welding machinery. We are experts in technical manufacturing issues related to joining and forming hardfaced surfaces, ensuring that components, parts and fabrications are manufactured to the highest quality standards.

Flat Parts

Blades, Sieves, Strips and other Flat Wear Parts

Any requested pattern & size
Plasma cutting is recommended
Arc gouging can be used
Various base/hardfacing thickness combinations
With chamfers on the mild steel or the hardfaced side
Additional hardface on specific areas
Fully or partially hardfaced
RAL painted

Partially hardfaced blades with additional hardface on the edges

Blades, chamfered on the hardfaced side

Wearsieves

Wearstrips

Blades with additional hardfacing on their edges

Circular section

Formed Parts

Cones, Chutes, Cylinders, Bent Blades and complex 3D structures

360 degrees formed parts or partial segments
Partially bent parts
Hardfacing internally or externally
Complex geometries made-to-design
RAL painted
Forming preferably with the hardfacing internally
Forming requires good understanding of hardface properties

Partially bended cylindrical sections with hardface internally

Wearsieve with hardface internally

Chute segments with hardface internally

Conical section with hardface externally

Cylinders, hardface internally

Complex geometry

Wearlinings

Cutting & forming to requested shape

With insert rings for screws of any requested type/ DIN
Studs available in various types
Other features (chamfering, sand blasting, painting, item marking, e.t.c.)
Insert rings are welded on the base steel plate
Studs can be drawn arc welded on the mild steel
RAL painted.

Bent wearlinings with studs

Formed wearlinings with threaded insert rings welded on the top of the mild steel

Flat & formed wearlinings with insert rings for screws DIN 608

Wearlinings with insert rings for screws DIN 7991

Wearlinings (flat) with studs

Fabrications

Cyclones, Screw Feeders, Pipes, Scrapers, Fan impellers, Mill parts and many more

Fabrication according to customer’s drawing
Highly qualified product design engineering team
Oversized fabrications can be manufactured in multiple segments
If needed structures are reinforced to allow safe delivery
Easy fabrication of components (cyclones, fans, transitions e.t.c)
RAL painted

Pipe elbows/bends

Pipe distributor

Square-round transition

Air vane segments

Pipe/elbow with square-round transitions

Scrapers and discharge ring segments

Screw feeder

Partition wall segments

Nozzle ring segments

Vertical roller mill guards (protectors)

Cyclone

Cyclone, conical part

Impeller Blades

For Coal Mill Impellers

Base steel thickness up to 110 mm
Hardface on additional areas (edges etc)
Various cutting patterns
Other requested features (painting, liquid dye penetrant inspection, crack inspection e.t.c.)

Partially hardfaced impeller blades

Impeller blades, painted

Liquid dye penetrant inspection